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Case Study Videos

adidas

adidas

With retailers demanding faster inventory replenishment turns, adidas set out to ensure that its 258-acre campus in Spartanburg, SC could meet this demand. Intelligrated designed and installed automated conveyor and sortation systems in the campus's two unique DCs on-time and on-budget.

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Bee Sweet Citrus

Bee Sweet Citrus

 

With a multitude of product, packaging and pallet configurations, Bee Sweet Citrus turned to Intelligrated for a flexible automated palletizing solution that increases operational efficiency and reduces labor requirements.

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Canadian Tire

Canadian Tire

Intelligrated and Canadian Tire, Canada’s most well-known retailer, develop an automated sortation and order fulfillment system in the largest DC in Canada to date, at 1.5 million square feet.

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Chico's

Chico's

When manual handling processes could no longer keep up with e-commerce demand, Chico’s turned to Intelligrated to redesign and automate its order fulfillment operation with minimal downtime at minimum cost. See how Intelligrated's system increased productivity and reduced labor costs.

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Dick's Sporting Goods

Dick's Sporting Goods

When expanding their Plainfield, Indiana facility from 360,000 to 725,000 square feet, Dick's Sporting Goods turned to Intelligrated to develop an implementation plan with major tie-ins performed at strategic times.

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Fred's Sorter Rebuild

Fred's Sorter Rebuild

When the aging sortation system threatened to slow down its Memphis DC— the heart and soul of its supply chain— Fred’s turned to Intelligrated to complete a total rebuild of the sorter with minimal downtime. See how their Intelligrated system increased throughput and reduced annual parts and labor costs.

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Kelly-Moore Paint Company

Kelly-Moore Paint Company

With issues surrounding worker comfort and production efficiency, plant managers at Kelly-Moore’s San Carlos, Calif. facility turned to Intelligrated to develop a robotic palletizing solution. See their outcome that resulted in decreased changeover time and 76% ROI in the first year.

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McGraw-Hill

McGraw-Hill

The McGraw-Hill Education facility located in Groveport, Ohio is approximately 500,000 square feet containing a variety of products that span all levels of learning. See how Intelligrated's state of the art equipment allowed start up three weeks ahead of schedule.

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Merrill Corporation

Merrill Corporation

Merrill uses voice solution from Intelligrated Software to reduce errors by 65 percent, increase productivity by 45 percent and reduce training requirements.

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Paramount Citrus

Paramount Citrus

When projected growth surpassed manual palletizing capabilities, Paramount Citrus turned to Intelligrated for a solution that combined the speed of automation with the flexibility to accommodate multiple packaging types.

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RadioShack

RadioShack

To meet the demands of stores and consumers, RadioShack turned to Intelligrated to develop a new pick-to-light and conveyor system. See how Intelligrated's system increased SKU density and reduced footprint with zero down time.

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Random House

Random House

When the Random House supply chain team recognized a potential logjam in its fulfillment process, they turned to Intelligrated to develop an automated sortation solution. See how their Intelligrated system increased order turnaround time by 50 percent.

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Sleeman Breweries

Sleeman Breweries

With its old palletizer unable to keep up with can line production, Sleeman Breweries turned to Intelligrated for an Alvey 910 palletizer to help achieve higher production line speeds, handle increased SKUs and avoid bottlenecks.

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Wyoming Liquor Division

Wyoming Liquor Division

Voice picking solution from Intelligrated enables 15 percent productivity increase with 99.9 percent order accuracy for the Wyoming Liquor Division.

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Corporate Videos

Intelligrated Overview

Intelligrated Overview

Accuracy. Speed. Flexibility. Control. Follow-Through. The Intelligrated Way.

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Intelligrated Way

Intelligrated Way

Serving the warehousing, distribution, consumer product manufacturing, postal and parcel markets, Intelligrated collaborates closely with its clients to develop productivity solutions and support their needs throughout the life of their material handling systems.

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Product Videos

Accumulation conveyor

Accumulation conveyor

Intelligrated’s advanced conveyor solutions provide high-throughput, high-density accumulation of the most challenging mix of product sizes, shapes and weights. Efficient designs allow for superior case, tote and polybag handling while preserving product integrity in a minimal footprint system.

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Alvey 951 Palletizer

Alvey 951 Palletizer

The Alvey 950 series palletizer uses one or more robotic arms for pattern forming, making it ideal for handling small finished case sizes, multiple product formats, and complex patterns. Designed with high-speed and flexibility in mind, programming from the HMI allows for fast and easy product reconfiguration and quick line changeover for packaging rates in excess of 100 cases per minute.

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Assessments

Assessments

Intelligrated's expert assessment team can assure that your material handling system will be running at peak performance.

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Case Conveyor Overview

Case Conveyor Overview

With more than 100 years of experience and thousands of installations, Intelligrated case conveyor equipment, software and controls power many of today’s most sophisticated automated material handling systems. Designed for easy maintenance and maximum reliability, Intelligrated case conveyor systems ensure high throughput at minimal speeds for safe, efficient product handling.

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Intelligrated High-Speed Palletizing

Intelligrated High-Speed Palletizing

The Intelligrated high speed conventional and robotic palletizers lead the industry in speed, flexibility and reliability. See how these highly efficient machines can meet the needs of any packaging line.

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Intelligrated OLS System

Intelligrated OLS System

A highly-flexible and efficient AS/RS, the Intelligrated OLS system handles the widest variety of product types and largest carton sizes, making it ideal for operations with high-turn inventory storage and short order cycle times. Designed to scale with transactional and storage demands, the OLS system provides quick access to inventory in a minimal footprint compared to traditional storage.

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Intelligrated Store Solutions

Intelligrated Store Solutions

Intelligrated's Store Solutions combine voice technology and labor management system software to help retail outlets meet increasing service level expectations and omnichannel fulfillment challenges.

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IntelliSort CB

IntelliSort CB

Designed to handle fragile and high-friction items, Intelligrated’s cross-belt sorter is ideal for high-volume sortation of parcels, books, CDs and totes. Patent-pending “dynamic discharge compensation” enables precision discharge for improved sortation accuracy and minimal manual touches.

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Intellisort HDS

Intellisort HDS

High-density sliding shoe sorter that offers fast, precise diverts of a variety of product and packaging types to enable zone-skipping strategies.

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IntelliSort SB90

IntelliSort SB90

Intelligrated’s strip belt sorter features a continuous carrying surface to improve divert accuracy and stability, especially on long machines. The 90-degree divert angle adjusts item orientation and maximizes downstream accumulation density for mid-rate applications.

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IntelliSort TT

IntelliSort TT

Intelligrated’s tilt-tray sorter is ideal for high-throughput applications with a wide variety of product sizes and shapes, with a virtual sorter capability that enables dual-purpose operation for peak capacity.

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IntelliSort WD

IntelliSort WD

Intelligrated’s pop-up wheel diverts provide an ideal solution for mid-rate sortation applications requiring consistent product orientation, with reliable, clutch-driven wheels to minimize jams and downtime.

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Momentum warehouse execution system

Momentum warehouse execution system

The Momentum™ WES platform offers the flexibility and speed necessary for complex omnichannel and e-commerce fulfillment by making automated decisions to respond to operational demands in real time.

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Pick-to-light

Pick-to-light

Intelligrated pick- and put-to-light systems provide paperless, light-directed fulfillment for improved productivity, speed and accuracy. Scalable, easy-to-use systems require minimal order filler training and increase picking and putting efficiency.

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Robotic Capabilities

Robotic Capabilities

Alvey Robotics from Intelligrated provide complete, integrated robotic systems including system design, fabrication, installation, commissioning, and after-sales customer support.

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Sliding shoe

Sliding shoe

Designed with patented “soft touch” diverting technology, Intelligrated sliding shoe sorters minimize risk of product damage while providing a dependable, cost effective solutions for maximum throughput and accuracy.

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Sortation Solutions

Sortation Solutions

Learn about Intelligrated’s breadth of sortation solutions that can meet most distribution and fulfillment center needs including: throughput, speed and types of items sorted.

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Turns and transfers

Turns and transfers

Intelligrated offers multiple innovative options for redirecting pallets to a different flow path, including turntables, pivoting chain transfers and right angle transfers that maintain load stability and efficient product flow.

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Voice picking

Voice picking

Voice solutions from Intelligrated provide multimodal, hands-free picking instruction to facilitate fast, accurate communication between employees and warehouse execution systems. The intuitive system can yield over 99.9 percent accuracy and up to a 35 percent increase in productivity over manual operations.

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Testimonial Videos

Canadian Tire reflects on working with Intelligrated

Canadian Tire reflects on working with Intelligrated

Dan Chan, vice president of supply chain major projects for Canadian Tire, Canada's most-shopped general merchandise retailer, talks about what separates Intelligrated from the competition.

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Chico's reflects on working with Intelligrated

Chico's reflects on working with Intelligrated

Brad Taylor, director of engineering and facilities for Chico’s, discusses the benefit of Intelligrated’s system design expertise and how Intelligrated’s project management team was instrumental in a successful implementation on an aggressive timeline.

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CooperVision reflects on working with Intelligrated

CooperVision reflects on working with Intelligrated

Chris Alexander, fulfillment business systems manager for CooperVision, talks about working with Intelligrated on the implementation and ongoing support of the pick-to-light and voice picking order fulfillment systems at the company's Rochester, NY facility.

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Fred's reflects on working with Intelligrated

Fred's reflects on working with Intelligrated

Reggie Jacobs, executive vice president of distribution and transportation for Fred’s, recounts how Intelligrated rebuilt their sorter, resulting in minimal downtime, reduced maintenance requirements and increased uptime.

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Kelly-Moore Paints reflects on working with Intelligrated

Kelly-Moore Paints reflects on working with Intelligrated

Keith Hussinger, plant manager of Kelly Moore paints, explains how Intelligrated provided a custom palletizing solution tailored to meet operational needs, delivering on time and under budget.

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Paramount Citrus reflects on working with Intelligrated

Paramount Citrus reflects on working with Intelligrated

Jason Blake, vice president of California packing operations for Paramount Citrus, reflects on the speed and flexibility of Intelligrated’s automated end-of-line palletizing solution and the benefits of working with Intelligrated.

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Random House reflects on working with Intelligrated

Random House reflects on working with Intelligrated

Annette Danek, vice president of fulfillment for Random House, the world's largest trade book publisher, reflects on working with Intelligrated on the implementation of the tilt-tray sortation system operating at their Westminster, Maryland distribution center.

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Wyoming Liquor Division reflects on working with Intelligrated

Wyoming Liquor Division reflects on working with Intelligrated

Daniel Noble, director of the Wyoming Department of Revenue, discusses Intelligrated’s productivity-enhancing voice picking solution and reliable 24X7 customer support.

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On The Move Video Series

Dealing with labor shortages? Minimize touches and maximize training resources

Dealing with labor shortages? Minimize touches and maximize training resources

Intelligrated’s Doug Mefford shares how automated lights solutions are increasingly being implemented to overcome deficiencies in the national labor pool, reduce costs associated to touches, increase accuracy and ultimately, customer satisfaction and retention.

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Efficient and Accurate: using put walls in your distribution center

Efficient and Accurate: using put walls in your distribution center

Doug Mefford gives an overview on put walls and the benefits of having disparate picks automatically and accurately matched up by pick and put working together.

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Flex your Labor Force with Minimized Training and Maximized Accuracy

Flex your Labor Force with Minimized Training and Maximized Accuracy

Doug Mefford describes how pick to light/put to light scenarios within flexible fulfillment enable many processes via the same methodologies and help a flexible labor force decrease retraining time while increasing accuracy and efficiency.

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High Picking Density? Light can increase your efficiency and productivity

High Picking Density? Light can increase your efficiency and productivity

Hear Intelligrated’s Doug Mefford describe which factors are most important to evaluate before making an investment in RF, voice or lights systems when high-density picking is involved.

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Intelligrated Store Solutions - Voice Software

Intelligrated Store Solutions - Voice Software

Intelligrated's Sean Wallingford and Jason Franklin explain how Intelligrated Store Solutions combines labor management software (LMS) and Voice software to improve order fulfillment efficiency. Intelligrated Store Solutions combine advanced voice technology and labor management software to help retail outlets meet increasing service level expectations and omnichannel fulfillment challenges.

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Intelligrated Store Solutions - Voice Technology Benefits

Intelligrated Store Solutions - Voice Technology Benefits

Sean Wallingford outlines the benefits voice technology brings to store solutions, increasing order fulfillment accuracy and efficiency.

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Labor Management Software - Overview

Labor Management Software - Overview

Jason Franklin, product manager, labor and business intelligence, Intelligrated Software, outlines how Intelligrated’s intuitive labor management software helps warehouses increase productivity and efficiency by measuring, managing and planning labor.

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Labor Management Software - ROI

Labor Management Software - ROI

Jason Franklin, product manager, labor and business intelligence, Intelligrated Software, explains the productivity and monetary gains that enable labor management software to provide a well-defined ROI in just eight months.

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Labor Management Software - Training and Coaching

Labor Management Software - Training and Coaching

Jason Franklin, product manager, labor and business intelligence, Intelligrated Software, describes how labor management software tracks employee data to create personalized training programs and improve efficiency.

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Market Trends Equipment Decisions

Market Trends Equipment Decisions

Satyen Pathak discusses the most substantial market trend, i.e., packaging changes to accommodate the switch to dimension pricing, one of the biggest factors in equipment decisions, and what to consider to get the most from your product mix before making investments.

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Omnichannel Trends

Omnichannel Trends

Jerry Koch shares the reality of e-commerce and how customers’ new omnichannel expectations are driving the build-up of greenfield operations and investments in new capabilities but also how Intelligrated’s innovation systems are paving the way.

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Palletizing: Conventional or Robotic?

Palletizing: Conventional or Robotic?

Matt Wicks discusses manual, conventional and robotic palletizing, and which solutions may work best for your needs.

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Palletizing: From Manual to Fully Automated

Palletizing: From Manual to Fully Automated

Intelligrated’s Matt Wicks outlines how automated palletizing can help businesses address labor shortages.

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Pick-to-Light and Put-to-Light enabling flexible order fulfillment to meet omnichannel demands

Pick-to-Light and Put-to-Light enabling flexible order fulfillment to meet omnichannel demands

Doug Mefford explains how to overcome order fulfillment challenges stemming from e-commerce shrinking the order profile using a lights process, an RF process or voice picking, depending on picking density.

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Plant Assessments, How They Relate to a Life Cycle Plan

Plant Assessments, How They Relate to a Life Cycle Plan

Assessments help establish a baseline and benchmark for lifecycle planning. David Trice explains the best time to do a system health check, the stages of an assessment report, and how to get the most value from the findings.

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Plant Assessments, Why Start Now?

Plant Assessments, Why Start Now?

David Trice explains how Intelligrated’s third party approach to providing plant assessments, including complete system, maintenance, mechanical and controls, delivers a more safe and compliant environment.

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Retrofit your Traditional Retail Distribution Center for e-Commerce Order Fulfillment

Retrofit your Traditional Retail Distribution Center for e-Commerce Order Fulfillment

Doug Mefford reveals how minimal adjustments to existing physical hardware and moving from RF to lights systems quickly increase gains in efficiency and accuracy.

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Safety in Robotics

Safety in Robotics

As safety standards continually evolve, Matt Wicks explains how Intelligrated can work with customers to integrate robotic or palletizing solutions to meet many user specifications.

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Shipping Cost Reduction Strategy

Shipping Cost Reduction Strategy

Intelligrated’s Tim Kraus discusses how implementing best-in-class sortation automation technology, along with zone-skipping processes, are directly related to reducing shipping costs.

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Shuttle Systems

Shuttle Systems

Rick Graf shares the variety of applications in which shuttle systems provide higher-quality picking, fewer errors, greater accuracy and return, even at lower throughput levels.

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Sortation options range from Low to High Speed

Sortation options range from Low to High Speed

Satyen Pathak explains how throughput helps determine and justify high-speed automation vs. low- speed solutions and how Intelligrated’s wide breadth of sortation and conveyance options provides solutions for every level of need.

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Vertical Reciprocating Conveyor

Vertical Reciprocating Conveyor

Joe Joice discusses how operator performance can be enhanced by using vertical reciprocating conveyors to bring product to and take away from an operator at the right ergonomic position.

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What is DIM Weight Pricing?

What is DIM Weight Pricing?

Tim Kraus explains how Intelligrated successfully navigates the challenges smaller packages pose in materials handling systems resulting from dim weight pricing changes in the industry.

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Why Automation? Speed. Efficiency. Accuracy

Why Automation? Speed. Efficiency. Accuracy

Jerry Koch reveals the most important factors to consider when evaluating when, how and what to automate. And, to help customers realize the most return, Intelligrated’s solution sets focus on forward-thinking technology and the ability to do a high-quality system integration.

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Why Vertical Reciprocating Conveyor?

Why Vertical Reciprocating Conveyor?

Intelligrated’s Joe Joice reviews the benefits of Intelligrated’s VRC, including: low moving parts; quick disconnects; and Servo technology, which provides precision and flexible discharge locations at a higher rate and speed than others in the industry.

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Privacy Information

The information you provide is solely used by Intelligrated. Intelligrated will not distribute email addresses to third party organizations. For more information, please read our Privacy Information.