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Boxes being sorted on conveyors

Sortation Systems

Sortation conveyors, software and controls are mission-critical components of today’s most efficient and productive automated material handling systems. With more than 100 years of experience, thousands of installations and numerous industry innovations, Honeywell Intelligrated is a recognized leader in sortation conveyors used in demanding e-commerce, post and parcel, and wholesale distribution operations.

Regardless of your specific sortation requirements or operational demands, our sortation conveyors and warehouse execution systems can accommodate virtually any product size, shape and throughput capacity. With the widest range of sortation options in the industry from which to choose, you can maximize throughput with a system optimized to meet your operational needs for years of reliable, low-maintenance operation.

Through the years, we’ve received many patents for our innovative sortation conveyor technologies, such as soft touch, I-Watch™ and dynamic discharge compensation. And, we will continue to pioneer solutions to help customers address emerging sortation challenges. Our experienced sortation integration experts can effectively analyze your application requirements to provide a best-fit solution. 

Sortation conveyor technologies include:

  • IntelliSort® HS & MS
  • IntelliSort HDS
  • IntelliSort WD
  • IntelliSort CB
  • IntelliSort TT
  • IntelliSort BB 
  • IntelliSort PT 
  • IntelliSort SB45 & SB90
  • Sweeper Sorter
IntelliSort BB (Bomb Bay)
IntelliSort BB (Bomb Bay)

Ideal for high-throughput, e-commerce operations, this quiet, high-capacity sortation solution drops items into destination chutes.  

  • Flat carrying surface reliably handles wide range of product sizes and shapes such as polybags, round items, non-conveyables, multimedia and mail
  • Variety of sortation destinations, including carton, tote or engineered packaging chute
  • Available in single, dual or heavy-duty, split-tray styles
IntelliSort CB
Boxes and polybags on an IntelliSort CB (cross belt)

Our high-capacity, flexible cross-belt sorter is designed to handle fragile and high-friction items.

  • Ideal high-volume sortation solution for apparel, parcels, letters, flats, books, CDs, DVDs and totes
  • Patented “dynamic discharge compensation” enables precision discharge for significantly improved sortation accuracy and minimal manual touches
  • Two belt units per cart (cross-belt) increase capacity for the sortation of small- to medium-size items
  • Modular design scales to fit future growth requirements and enables layout flexibility for seamless integration into existing facilities
  • Widest range of cart pitches available in the industry to accommodate nearly all item sizes
IntelliSort HDS
IntelliSort HDS (high-density sliding shoe sorter)

This high-density sliding shoe sorter offers fast, precise diverts of a variety of product and packaging types to support zone-skipping strategies.

  • Innovative dual-sided design accommodates higher densities of divert chutes in minimal floor spaces
  • Patented soft touch divert technology provides gentle control and reduced item impact speeds, without compromising throughput or divert accuracy
  • Capable of handling a variety of item sizes and packaging types, even polybags
IntelliSort HS & MS
Boxes on sliding shoe sorter

Our innovative sliding shoe sorter is designed for the highest throughput rates, most effective product handling, and is backed by the best warranty coverage available.

  • Patented “soft touch” divert system provides high-speed, gentle carton control and divert accuracy by reducing item impact speed by 500 percent
  • 10-year chain warranty through I-Watch™ proactive sorter maintenance software
  • Stealth shoe and hard coat aluminum flight design minimizes non-conveyables and eliminates pinch points
  • Motion-controlled electronic switch technology ensures accuracy at high speeds
  • Industry-leading throughput rates with the fastest standard speeds and patented gapping technology
IntelliSort PT (Push Tray)
IntelliSort PT (Push Tray)

Flexible, mid-capacity sorter capable of handling multiple packaging types and sizes.

  • Award winning twin tray design allows for product handling capabilities that traditionally could not be sorted 
  • Capable of handling multiple items in same application, from 7-ounce polybag to 40-pound cartons
  • Available in single- or twin-tray styles
  • Configurable for induction on both sides to increase capacity
IntelliSort SB45 & SB90
Boxes on a strip-belt, pop-up wheel sorter

Designed for mid-rate applications, this strip-belt, pop-up wheel sorter provides item orientation adjustments and increased system layout flexibility.

  • Available with 45- and 90-degree divert angles
  • Continuous carrying surface improves divert accuracy on long machines
  • Captured strip-belt design increases component stability and ensures system uptime
  • Drive-powered divert wheels reduce motor requirements and points of failure
IntelliSort TT
Tilt-tray sorter

Quiet, durable and low-maintenance, this tilt-tray sorter is engineered for critical high-capacity, high-speed sorting applications.

  • Ideal for applications with a wide variety of product sizes and shapes with demands for high-throughput, accurate sortation
  • Virtual sorter capability enables dual-purpose operation for peak capacity and high-volume runs
  • Modular design scales to fit future growth requirements and enables layout flexibility for seamless integration into existing facilities
  • Low-profile, tilt-tray sorter frame allows for clearance in otherwise tight locations within a facility
  • Widest range of cart pitches available in the industry to accommodate nearly all item sizes 
IntelliSort WD
Boxes on a pop-up wheel sortation solution (IntelliSort WD)

Our proven pop-up wheel sortation solution utilizes innovative built-in maintenance and component durability features.

  • Ideal for mid-rate sortation applications that require consistent product orientation
  • Removable divert mechanism tray design enables replacement in less than five minutes
  • Clutch-driven, powered divert wheels extend product life and minimize jams
  • Urethane lagged and crowned pulleys improve product tracking across the sorter
Sweeper Sorter
Sweeper Sorter

This fast, quiet and reliable sweeper sorter is designed to handle small- to medium-sized items that are otherwise difficult to sort.

  • Bidirectional divert motion requires no return stroke, providing maximum speed and efficiency
  • Operates as a stand-alone module or in configurable array for large sorting applications
  • Sorts a wide range of items such as polybags, boxes, jewel cases, small parcels or books
  • Modules use on-demand power to conserve energy and run quietly with low internal friction

Ideal for high-throughput, e-commerce operations, this quiet, high-capacity sortation solution drops items into destination chutes.  

  • Flat carrying surface reliably handles wide range of product sizes and shapes such as polybags, round items, non-conveyables, multimedia and mail
  • Variety of sortation destinations, including carton, tote or engineered packaging chute
  • Available in single, dual or heavy-duty, split-tray styles
IntelliSort BB (Bomb Bay)

Our high-capacity, flexible cross-belt sorter is designed to handle fragile and high-friction items.

  • Ideal high-volume sortation solution for apparel, parcels, letters, flats, books, CDs, DVDs and totes
  • Patented “dynamic discharge compensation” enables precision discharge for significantly improved sortation accuracy and minimal manual touches
  • Two belt units per cart (cross-belt) increase capacity for the sortation of small- to medium-size items
  • Modular design scales to fit future growth requirements and enables layout flexibility for seamless integration into existing facilities
  • Widest range of cart pitches available in the industry to accommodate nearly all item sizes
Boxes and polybags on an IntelliSort CB (cross belt)

This high-density sliding shoe sorter offers fast, precise diverts of a variety of product and packaging types to support zone-skipping strategies.

  • Innovative dual-sided design accommodates higher densities of divert chutes in minimal floor spaces
  • Patented soft touch divert technology provides gentle control and reduced item impact speeds, without compromising throughput or divert accuracy
  • Capable of handling a variety of item sizes and packaging types, even polybags
IntelliSort HDS (high-density sliding shoe sorter)

Our innovative sliding shoe sorter is designed for the highest throughput rates, most effective product handling, and is backed by the best warranty coverage available.

  • Patented “soft touch” divert system provides high-speed, gentle carton control and divert accuracy by reducing item impact speed by 500 percent
  • 10-year chain warranty through I-Watch™ proactive sorter maintenance software
  • Stealth shoe and hard coat aluminum flight design minimizes non-conveyables and eliminates pinch points
  • Motion-controlled electronic switch technology ensures accuracy at high speeds
  • Industry-leading throughput rates with the fastest standard speeds and patented gapping technology
Boxes on sliding shoe sorter

Flexible, mid-capacity sorter capable of handling multiple packaging types and sizes.

  • Award winning twin tray design allows for product handling capabilities that traditionally could not be sorted 
  • Capable of handling multiple items in same application, from 7-ounce polybag to 40-pound cartons
  • Available in single- or twin-tray styles
  • Configurable for induction on both sides to increase capacity
IntelliSort PT (Push Tray)

Designed for mid-rate applications, this strip-belt, pop-up wheel sorter provides item orientation adjustments and increased system layout flexibility.

  • Available with 45- and 90-degree divert angles
  • Continuous carrying surface improves divert accuracy on long machines
  • Captured strip-belt design increases component stability and ensures system uptime
  • Drive-powered divert wheels reduce motor requirements and points of failure
Boxes on a strip-belt, pop-up wheel sorter

Quiet, durable and low-maintenance, this tilt-tray sorter is engineered for critical high-capacity, high-speed sorting applications.

  • Ideal for applications with a wide variety of product sizes and shapes with demands for high-throughput, accurate sortation
  • Virtual sorter capability enables dual-purpose operation for peak capacity and high-volume runs
  • Modular design scales to fit future growth requirements and enables layout flexibility for seamless integration into existing facilities
  • Low-profile, tilt-tray sorter frame allows for clearance in otherwise tight locations within a facility
  • Widest range of cart pitches available in the industry to accommodate nearly all item sizes 
Tilt-tray sorter

Our proven pop-up wheel sortation solution utilizes innovative built-in maintenance and component durability features.

  • Ideal for mid-rate sortation applications that require consistent product orientation
  • Removable divert mechanism tray design enables replacement in less than five minutes
  • Clutch-driven, powered divert wheels extend product life and minimize jams
  • Urethane lagged and crowned pulleys improve product tracking across the sorter
Boxes on a pop-up wheel sortation solution (IntelliSort WD)

This fast, quiet and reliable sweeper sorter is designed to handle small- to medium-sized items that are otherwise difficult to sort.

  • Bidirectional divert motion requires no return stroke, providing maximum speed and efficiency
  • Operates as a stand-alone module or in configurable array for large sorting applications
  • Sorts a wide range of items such as polybags, boxes, jewel cases, small parcels or books
  • Modules use on-demand power to conserve energy and run quietly with low internal friction
Sweeper Sorter

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For more information about Honeywell Intelligrated solutions and services, call 1.866.936.7300 to speak to a sales representative or click on the link.

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