Warehouse operations depend on varying degrees of automation to maintain process efficiencies. Getting product out the door and into customers' hands requires the predictable execution of repetitive tasks - from picking, putting and sorting to shipping, receiving and storage. Even slight deviations from standard processes can put customer serivce levels at risk. And while many operators know that automation will help them avoid these pitfalls, they are unsure about which automation solution is best suited for their business.
In Intelligrated's recent On The Move webinar, titled "Sort it out! Making smart sortation automation decisions," I discussed the full range of sortation automation solutions available for modern distribution and fulfillment operations. Making the move to automation is a difficult decision, requiring careful evaluation of all variables, including:
- Pick density - how closely things are stored together
- Peak to average order volumes
- Number of SKUs, unit movement, orders across SKUs
- Conveyability of product - liquids, fragile, eaches, full cartons
- Customer service levels and delivery commitments
- Orders per day
- The cost and accessibility of labor
- Product volume
- Expected future growth of the company
- CAPEX budget requirements
- ROI expectations
While these are all important factors, order volume is often the first thing operators consider when selecting a sortation automation solution. Unfortunately, there is no cookie cutter equation to help operators select equipment purely based on order volume. Their expectations, key performance indicators and business requirements - now and in the future - are equally important factors.
It's the marriage of people, processes and equipment/automation that drives the automation decisions and solutions required. The investment in automation should provide long-term capacity, including the scalability to grow and adapt to changing requirements. Only then can operators ensure a return on their automation investment.
To help demonstrate the options available to today's DC operators, the webinar presented automation options from entry-level, manual types to sophisticated sortation and conveyance systems. For e-commerce retailers who must sort 25,000 items per hour to fill up to 150,000 orders per day, a state-of-the-art, tilt-tray conveyor and sortation solution is required. But for mail order or catalog companies, voice, GoKart and pick-to-light picking technologies may be just what they need to increase throughput and reduce errors.
To determine which sortation and automation solution is suitable for your operation, please visit our On The Move webinar archives and view this session in its entirety.