Facility managers place a lot of focus on improving the productivity of their distribution and manufacturing environments. The importance of effective palletizing, which is often the last process that takes place within a facility, is sometimes overlooked. But when problems arise in the palletizing process, they create a ripple effect throughout the entire facility, often backing up other areas critical to maintaining productivity. Regardless of the operation, facility managers must try to minimize this pain and determine what the best palletizing method for their operation is.
Knowing when to incorporate or upgrade an automated palletizing solution is a difficult decision for facility managers. If you're struggling to keep up with increasing order volumes, unable to adapt to evolving packaging methods or outgrowing your manual pallet-building processes, these are indications that it may be time to reevaluate palletizing automation. From conventional systems and state-of-the-art robotics to hybrid options with varying degrees of sophistication, today's palletizing options can be difficult to sort through.
In our next On The Move webinar, Frank Pellegrino, vice president of machine products, and Matt Wicks, vice president of product development, will explore several key drivers for palletizing automation and help you decide which solutions are the best match for your unique throughput and capacity challenges. This webinar will take place on Thursday, Oct. 20 at 2 p.m. EDT. Attendees can expect to learn the following:
- How palletizing automation is helping manufacturers increase production
- Why distribution facilities are integrating palletizing solutions into their fulfillment workflows
- When it's time to transition from manual pallet building to automated solutions
- How to decide which is the best palletizing option for your operation
For facility managers whose operations have outgrown their manual palletizing processes, the decision to move to an automated solution is a matter of keeping up with production volume. It's as simple as realizing that there just aren't enough labor resources to meet manual palletizing demands.
There are also many changes in the market causing facility managers to reevaluate their palletizing strategies. First, rates are increasing, driving the need to maximize pallet efficiencies. Second, packaging materials and pallet profiles are changing, creating issues for older palletizing equipment that is incapable of accommodating them.
The primary packaging change is the reduction of secondary packaging materials, typically the outer shell that protects the product. In many instances, this secondary packaging is going away altogether, causing the consumer product itself to be palletized with a much thinnner layer of alternate packaging material, such as loose paper or film that offers little protection. While this may increase the volume of product on the pallet, the low coefficient of friction is more difficult to control.
To add to the challenge, some pallets are designed to display the palletized product in the store, often allowing one side to be open or perforated. And as packaging materials become thinner to improve sustainability - such as plastic bottles - it becomes increasingly difficult to avoid product damage or loss. All this adds up to a loss of productivity and efficiency, and the need for increasingly flexible palletizing options.
If any of these challenges sound familiar to you, register now to join Frank and Matt for this timely On The Move webinar.