For decades, robotic palletizing technologies have provided an automated alternative for companies whose operational demands have outgrown the capabilities of manual processes. These robotic palletizing (and depalletizing) cells have not only helped offset labor costs and availability challenges, but also have enabled many manufacturers to keep pace with increasing order volumes. But to maximize operational efficiencies and address the demands of modern palletizing challenges - such as rapid changes in packaging designs, SKU proliferation and complex load configurations - software is becoming an integral part of robotic cell operation.
In our recent On The Move webinar, titled "Stacking up the advantages of robotic palletizing software," I explained how recent advancements in software are making the ownership of robotic palletizing cells more user friendly while accelerating their return on investment. What follows are the top six benefits of palletizing software that I discussed in the webinar.
1. Flexibility in the hands of the end user - Robotic palletizing software has placed advanced programming power into the cell owners' hands, providing facility personnel with a wide range of features and configuration options.
2. Easily adapt and optimize operations when changes are introduced - Software enables end users to quickly modify existing patterns or loads and/or create new configurations as business dictates. End users can quickly search, store and share patterns for maximum operational efficiency.
3. Reduced operator training and skill sets required - Intuitive software interfaces allow end users with a basic understanding of load construction to design complex load patterns without having to receive ongoing robotics training.
4. Lower total cost of ownership - Software has enabled a much more self-sufficient robotic cell support model which has in turn lowered the cost of ownership. By allowing robotic cell owners to take programming into their own hands, software greatly reduces the need for vendor interaction or maintenance team involvement.
5. Increased quality and performance - Whether it's the ability to simulate the integrity of a potential load design or the flexibility to optimize load sequencing at the required throughput rate, robotic palletizing software delivers the advanced tools and features to significantly increase operational quality and performance.
6. Improved implementation and execution times - Software reduces the implementation time of robotic cells, including setup, commissioning and testing. It also reduces the time required to make changes during operations and adapt to changing production requirements, such as creating, modifying or validating load configurations.
While software advancements alone have enabled robotic palletizing cell owners to take more ownership of setup, configuration and optimization responsibilities, it's important to remember that software is just a part of the overall palletizing solution. A robotic cell architecture may be comprised of a laptop, personal computer, robotic controller and pendant, system level controllers and human machine interface. With such a wide range of solution types and integration scenarios, there is no one-size-fits-all solutions for today's diverse scenarios.
To gain a more complete understanding of how software can significantly improve robotic palletizing (and depalletizing) programming efficiencies, please view this webinar in its entirety.