Line Sorters

Line Sorters

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From 4 to over 400+ cartons per minute, IntelliSort line sortation solutions include several technologies such as sliding shoe sorters, strip belt sorters, pop-up wheel sorters, pushers, diverters and right angle transfers. IntelliSort line sortation solutions are often the ideal choice for operations in a distribution, warehouse or manufacturing facility and are most commonly used for shipping, cross docking, line balancing, routing, defect rejection and order consolidation.

Intelligrated solutions are powered by proven and reliable software and controls designed to maximize operation and ease the maintenance of your sortation system. Intelligrated’s sortation control provides multi-speed advanced carton handling capability for the most demanding, small gapping application, while intelligent machine monitoring and automated maintenance tools simplify maintenance and allow you to get the most out your investment. Intelligrated’s sortation software solutions put you in control, providing real-time sortation decisions, maintenance and parts information, real-time system graphical status, statistical data collection and reporting, and remote diagnostics, helping you keep your system running at peak performance levels.


IntelliSort Sliding Shoe Sorters

High-speed, high throughput sortation

IntelliSort Sliding Shoe Sorters

Features

  • Capable of the highest speeds and rates in the industry
  • Easily accessible switches and lexan inspection windows
  • Integrated infeed and discharge conveyors
  • Steel chain covers and internal fault detection

Benefits

  • I-Watch™ intelligent predictive maintenance software
  • Patent pending soft touch divert system offers unprecedented carton handling
  • Components engineered to minimize noise
  • Minimal maintenance requirements result in maximized uptime and utilization

IntelliSort Linear Belt Sorter (LBS)

Gentle no impact diverting

IntelliSort Linear Belt Sorter (LBS)

Features

  • Uniform and flat carrying surface
  • Configurable to optimize divert spacing
  • Gaps between slats of sorter bed are minimized to near zero
  • Left-hand, right-hand or-dual sided configuration

Benefits

  • Allows problematic products such as letter packs to be diverted easily
  • Gentle, no-impact diverting
  • Fully electric motion controlled divert switch

IntelliSort Strip Belt Sorter 45 (SBS)

Medium rate sortation solution

IntelliSort Strip Belt Sorter 45 (SBS)

Features

  • Strip belt powered pop-up roller sortation conveyor
  • Available in twin and multiple belt configurations
  • Speeds up to 400 ft/min
  • Continuous carrying surface for product tracking

Benefits

  • Cost-effective medium rate sortation system
  • Energy efficient
  • Minimal noise levels

IntelliSort Strip Belt Sorter 90 (SBS)

Medium rate sortation solution

IntelliSort Strip Belt Sorter 90 (SBS)

Features

  • Strip belt powered pop-up roller sortation conveyor Available in twin and multiple
  • Available in twin and multiple belt configurations
  • Supports sorting and merging functions
  • Continuous carrying surface for product tracking

Benefits

  • Cost-effective medium rate sortation system
  • Energy efficient
  • Minimal noise levels
  • Extremely compact divert centers available

IntelliSort Wheel Divert (WD)

Easy-to-maintain medium rate sortation

IntelliSort Wheel Divert (WD)

Features

  • Belt powered pop-up wheel sortation conveyor
  • Capable of rates up to 100 cartons per minute
  • Powered divert wheels in tray design
  • Urethane lagged and edge crowned pulleys

Benefits

  • Inexpensive medium rate sortation solution
  • Tray design provides ease of maintenance
  • Tray prevents debris from falling into the divert tub
  • Maintains product orientation

I-Watch™ Sorter Maintenance Software

Full-service maintenance solution for IntelliSort® sliding shoe sorters

I-Watch™ Sorter Maintenance Software

Features

  • Integral piece of the InControlWare Conveyor Control System
  • Monitors sorter equipment performance
  • Trends equipment performance over time
  • Provides escalating maintenance warnings and alarm alerts
  • Automated corrective action support

Benefits

  • Simplifies sorter maintenance
  • Extends sliding shoe sorter machine life
  • Allows extended chain warranty
  • Keeps IntelliSort sliding shoe sorters running at peak efficiency