Alvey Robotics

Alvey Robotics

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Alvey® Robotics from Intelligrated provide complete, integrated robotic systems including system design, fabrication, installation, commissioning, and after-sales customer support.

As a single-source provider with over 16 years of robotics experience, Intelligrated has the ability to integrate a wide variety of material handling components, including robotic arms from multiple manufacturers, as well as a variety of custom end of arm tooling.

Alvey Robotics systems have always focused on reliability and performance with a strong commitment to thoughtful design and continuous improvement. Innovative and proven software and controls, such as PLC controls, operator interfaces, and vision systems, provide the highest levels of functionality. Proof of concept tools, including simulation software and Factory Acceptance Tests (FAT’s), assist in achieving immense product flexibility and consistent, around-the-clock productivity.

Intelligrated has the ability to integrate the following stand alone equipment:

  • Infeed case conveyors for single or multiple lines
  • Case unscramblers
  • Automated pallet dispensers and sheet dispensers
  • Full load pallet discharge conveyors, right angle transfers and turntables
  • Sortation solutions
  • Empty pallet gantry feed system
  • Sheet and pallet hoppers
  • Stretchwrappers

Alvey 950 Series Hybrid Palletizers

Ideal for small packages and complex patterns

Alvey 950 Series Hybrid Palletizers

Features

  • Uses one or more robotic arms for pattern forming
  • Available with a choice of robotic arm brands
  • Ideal for reduced secondary packaging applications
  • Rates in excess of 125 cases per minute
  • New patterns can be programmed from Human Machine Interface (HMI)

Benefits

  • Increases pattern flexibility
  • Enables fast, easy product reconfiguration
  • Facilitates quick line changeover
  • Maintains integrity of finished product

Alvey Robotic Palletizers

Flexible robotic solutions handle multiple production lines

Alvey Robotic Palletizers

Features

  • Compact footprints allow for easy mobilization within manufacturing or distribution environments
  • Proven performance
  • Tooling designed and built by Intelligrated to handle a wide variety of product types
  • Variety of stand alone or peripheral equipment available for integration within the system
  • Project capabilities range from single end of line to major system

Benefits

  • Reliability for less down time
  • Unique HMI allows for new pattern utility creation flexibility for quick changeovers

Alvey Robotic Depalletizers

Flexible robotic solutions handle multiple production lines

Alvey Robotic Depalletizers

Features

  • Compact footprints allow for easy mobilization within manufacturing or distribution environments
  • Proven performance
  • Tooling designed and built by Intelligrated to handle a wide variety of product types
  • Variety of stand alone or peripheral equipment available for integration within the system
  • Project capabilities range from single end of line to major system

Benefits

  • Reliability for less down time
  • Unique HMI allows for new pattern utility creation flexibility for quick changeovers

Alvey Robotic Packing and Unpacking

Custom tooling built to handle a wide variety of product types

Alvey Robotic Packing and Unpacking

Features

  • Compact footprints allow for easy mobilization within manufacturing or distribution environments
  • Tooling designed and built by Intelligrated to handle a wide variety of product types.
  • Variety of stand alone or peripheral equipment available for integration within the system
  • Project capabilities range from single end of line to major system

Benefits

  • Reliability for less down time
  • Unique HMI allows for new pattern utility creation flexibility for quick changeovers

Alvey Robotic PLC-based Controls

Provides an alternative to the traditional proprietary robot offerings

Alvey Robotic PLC-based Controls

Features

  • Requires no dedicated robot controller or teach pendant
  • Shared HMI components allows for easier interface with the entire system
  • Common controls, hardware design, software interface, documentation, spare parts and backup/restore methodology as other PLC-controlled machines

Benefits

  • Eliminates the need to learn a proprietary robotic language
  • Simplifies and reduces operator training, troubleshooting, and maintenance
  • Reduces spare parts inventories
  • Reduces panel footprint requirements by eliminating the need for additional control cabinets for each robotic application
  • Reduces hardware cost through the ability for one PLC controller to run multiple machines
  • Reduces overall startup time in the field